Sri Sai Cellular Lightweight Concrete Bricks
Manufacturers of Lightweight (Cellular Lightweight Concrete) Bricks
Contact 9440013202
Tuesday, February 17, 2015
Tuesday, July 2, 2013
Sunday, June 23, 2013
Why CLC Bricks? ... Comparison ... Latest.
Why we use CLC bricks?
1) CLC is a light weight brick where
water absorption is less compare to redbrick and fly-ash brick
2) High thermal insulation
3) Compressive strength is more than other
bricks
4) environmental friendly
5) Quantity of cement is less when making
a wall why because accurate edges and even surface
6) CLC bricks life span is more than other
bricks
CLC block size can make according to
our requirements
In India generally block can make
CLC Size Bricks
per cubic meter
4*8*24 83
clc blocks
6*8*24
55 clc blocks
8*8*24
41 clc blocks
If we take one CLC block
size Red bricks comes around for each CLC
block
4*8*24
7.1
6*8*24
10.6
8*8*24 14.2
Comparison of CLC with red brick for one unit wall
Comparison of
CLC with red brick for one unit wall
( In addition to the all advantages like light weight, sound
proof, Thermal insulation, fire resistance, space saving, speedy construction
etc)
CLC BRICK
|
CLC
BRICK
|
RED BRICK
|
RED
BRICK
|
|
Quantity of
cement sand for mortar
|
1 bag Cement (260/-)
4 bags Sand(100/-) |
360/-
|
2 bags Cement (520/-)
8 bags Sand(200/-) |
720/-
|
Plastering
|
2 bags Cement
(520/-)
6 bags sand (150/-) (1/2”plastering is enough) |
670/-
|
3 bags Cement
(780/-) 12 bags sand (300/-) (1”plastering is required) |
1080/-
|
Brick cost
|
24"*8"*6"
(55*58/-) |
3190/-
|
9"*4"*3"
(550*5/-) |
2750/-
|
Labour Cost
|
2 Men (600/-)
1 Women (150/-) |
750/
|
2 Men (600/-)
2 Women (300/-) |
900/-
|
Total Cost
|
4970/
|
5450/-
|
Saturday, June 1, 2013
Comparision between AAC and CLC
Comparison between AAC and CLC
S. No.
|
Parameters
|
Autoclaved
Aerated Concrete Blocks
|
Cellular
Lightweight Concrete Blocks
|
Burnt Clay
Bricks
|
1.
|
Basic raw materials & other inputs
|
Cement, Fly Ash, Lime and Gypsum
|
Cement, Aggregate, Fly Ash, Water & Foaming Compound
|
Top Soil & Energy
|
2.
|
General
Properties |
|||
Dry Density kg/m3
|
600
|
750 – 800
|
1900
|
|
Compressive Strength in kg/cm3
|
40
|
25 – 30
|
40-75
|
|
Range of applications / utility
|
Non-load bearing blocks
|
Partition
|
Load-bearing & non-load bearing
|
|
Aging
|
No gain in strength with age
|
Gains strength with age
|
No gain in strength with age
|
|
Thermal Conductivity (W/m.k.)
|
0.132-0.151 for 600 kg/m3
|
0.132-0.151 for 800 kg/m3
|
0.184
|
|
Sound Insulation
|
Superior
than burnt clay & hollow concrete
|
Superior
than burnt clay & hollow concrete
|
Normal
|
|
Ease of Working
|
Can be cut, nailed & drilled
|
Can be cut, nailed & drilled
|
Normal
|
|
3.
|
Shape & Form
|
|||
Pre-cast Brick size
|
600 x 200 x 100/150/200 mm
|
600 x 200 x 100/150/200 mm
|
230 x 100 x 70 mm
|
|
Pre-cast elements
|
Any size of elements
|
Any size of elements
|
Not feasible
|
|
Cast in shape
|
Not feasible
|
Any shape & size in any density
|
Not feasible
|
|
4.
|
Water Absorption % by weight
|
45% by volume
|
12% for 800 kg/m3 density (by volume)
|
20% by volume
|
5.
|
Drying Shrinkage mm/meter
|
Shrinkage after maturing0.011 (for 600 kg/m3)
0.058 (for kg/m3)
|
0.10
|
No shrinkage
|
6.
|
Productivity
|
Output 100% more than brick work
|
Output 100% more than brick work
|
Normal
|
7.
|
Eco Friendliness
|
Pollution free, High energy requirement, Open process uses
fly ash
|
Pollution free, Least energy requriement, Can consume fly
ash around 33%
|
Creates smoke, Uses high energy, Wastes agricultural land
|
8.
|
Structural saving due to dead weight reduction
|
55% reduction in weight of walls. Tremendous structural
saving for high rise buildings in Earthquake / Poor soil area
|
55% reduction in weight of walls. Tremendous structural
saving for high rise buildings in Earthquake / Poor soil area
|
No additional saving
|
Saturday, April 6, 2013
Sizes of our CLC Bricks
Brick Size mm
|
Approx. weight per Brick (kg)
|
No. of bricks in a Truck (8tons
capacity)
|
No. of Bricks / cub mtre
|
600x200x200
|
20 (+ or – 1)
|
400
|
41
|
600x200x150
|
15 (+ or – 1)
|
600
|
55
|
600x200x100
|
10 (+ or – 1)
|
800
|
83
|
Tuesday, April 2, 2013
Process of Manufacture of CLC Bricks
Machines we are using :
1. Mixer (Ribbon Type)
2. Conveyor
3. Water Pump
4. Foam Generator
5. Digital weighing system
6. Compressor
7. Control Panel
8. Trollies to carry slurry
9. Water tank 2000 ltrs capacity
10. Foam Tank 500 ltres capacity
11. Platform Trollies
12. Molds
Materials :
1. Cement
2. Fly Ash
3. Protein Foam (Veg)
4. Water
5. Demoulding oil
Process :
To manufacture one m3 CLC Bricks, first we fill the water as per requirement with pump from water tank, Later we run the conveyor and conveyor belt drops 500 kgs of Fly ash into the Mixer. Flyash and Mixer will be started simultaneously. We drop the 5 bags i.e., 250 kgs of 53 grade OPC cement in to the Mixer. Later 1.2 kgs of foaming Agent diluted with 30 litres of water will be added and mixed thoroughly. Air bubbles thoroughly mixes in cement and flyash slurry. At this point the one litre slurry taken out from Mixer and weighed for density. If it shows the required density, the slurry will be drained into trollies and these trollies transports slurry to the place where molds kept. This CLC cement slurry poured into molds. The outer frame of the molds removed after 18 to 24 hours and the separation plates removed after 48 afters. Then the finished CLC Bricks removed to curing area and curing will be done for 28 days. From 29th day onwards our CLC Bricks ready for sale. We are using 600mm x 200mm x 100/150/200mm molds.
1. Mixer (Ribbon Type)
2. Conveyor
3. Water Pump
4. Foam Generator
5. Digital weighing system
6. Compressor
7. Control Panel
8. Trollies to carry slurry
9. Water tank 2000 ltrs capacity
10. Foam Tank 500 ltres capacity
11. Platform Trollies
12. Molds
Materials :
1. Cement
2. Fly Ash
3. Protein Foam (Veg)
4. Water
5. Demoulding oil
Process :
To manufacture one m3 CLC Bricks, first we fill the water as per requirement with pump from water tank, Later we run the conveyor and conveyor belt drops 500 kgs of Fly ash into the Mixer. Flyash and Mixer will be started simultaneously. We drop the 5 bags i.e., 250 kgs of 53 grade OPC cement in to the Mixer. Later 1.2 kgs of foaming Agent diluted with 30 litres of water will be added and mixed thoroughly. Air bubbles thoroughly mixes in cement and flyash slurry. At this point the one litre slurry taken out from Mixer and weighed for density. If it shows the required density, the slurry will be drained into trollies and these trollies transports slurry to the place where molds kept. This CLC cement slurry poured into molds. The outer frame of the molds removed after 18 to 24 hours and the separation plates removed after 48 afters. Then the finished CLC Bricks removed to curing area and curing will be done for 28 days. From 29th day onwards our CLC Bricks ready for sale. We are using 600mm x 200mm x 100/150/200mm molds.
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